Course Title
HV Lab Safety, Calibration & Testing
Certification
Course Overview
This course provides engineers, technicians, and lab
professionals with practical skills and knowledge for working safely in High
Voltage (HV) testing environments.
You’ll learn international HV lab safety protocols, proper equipment
handling, calibration techniques, and testing procedures for
transformers, switchgear, cables, capacitors, and other HV equipment.
The training covers both theoretical fundamentals and real-world lab
practices, ensuring participants are job-ready to work in HV testing
facilities or manufacturing industries.
Target Audience
- Electrical
engineers & technicians
- HV
lab operators & test engineers
- QA/QC
professionals in power sector
- Maintenance
& commissioning engineers
- Professionals
in transformer, cable, and switchgear manufacturing
Course Objectives
By the end of this course, learners will be able to:
- Follow
HV lab safety standards to prevent accidents
- Handle
HV test equipment and instruments correctly
- Perform
calibration as per IEC/ISO standards
- Conduct
various HV electrical tests accurately
- Document
test results & maintain compliance records
Course Curriculum
Module 1 – Introduction to HV Testing & Safety
- Overview
of HV testing applications in the power sector
- Hazards
in HV labs – shock, arc flash, and equipment failures
- Safety
regulations: IEC 60060, OSHA, IS standards
- Role
& responsibilities of HV lab personnel
Module 2 – HV Lab Safety Protocols
- Personal
Protective Equipment (PPE) for HV labs
- Safe
clearance distances & grounding practices
- Lockout/Tagout
(LOTO) procedures
- Emergency
response plans & first aid for electrical shock
- Fire
safety in HV environments
Module 3 – HV Lab Layout & Equipment
- HV
test benches & control panels
- Isolation
transformers & safety interlocks
- Earthing
arrangements in HV labs
- HV
measuring instruments – dividers, meters, sensors
Module 4 – Calibration Fundamentals
- Importance
of calibration in HV testing
- Calibration
standards & traceability (ISO/IEC 17025)
- Calibration
of HV dividers, meters, current transformers, and standard capacitors
- Maintaining
calibration logs & certificates
Module 5 – HV Testing Procedures
- AC
high voltage withstand test (Dielectric test)
- DC
high voltage withstand test
- Impulse
voltage test
- Tan
Delta & capacitance measurement
- Partial
discharge test
- Insulation
resistance test
Module 6 – Specialized HV Equipment Testing
- Transformer
testing – routine & type tests
- Cable
testing – HV withstand & sheath tests
- Capacitor
& reactor testing
- CT/PT
accuracy testing
- High-voltage
switchgear testing
Module 7 – Documentation & Compliance
- Test
report preparation as per IEC & client requirements
- Non-conformance
handling & corrective actions
- Digital
record-keeping for HV lab data
- Quality
audits for HV labs
Module 8 – Practical Case Studies & Assessment
- Real-world
HV test setups & troubleshooting examples
- Calibration
error analysis
- Safety
incident investigations in HV labs
- Final
assessment & project submission
Deliverables & Benefits
✅ Certificate of Completion
✅
HV lab safety & calibration checklist templates
✅
International standards reference materials
✅
Practical assignments & projects
45. Lab Safety, Calibration & Testing Certification Course
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